An ammonia synthesis process and apparatus are provided which are energy efficient
and minimize greenhouse-gas-emission during the processing of natural gas and air.
In the process a stream of natural gas is divided into two streams, one of which
is mixed with air and ignited to provide heat for the thermal decomposition of
natural gas into hydrogen and carbon and also to provide deoxygenated nitrogen
for an ammonia synthesis process. The process essentially prepares hydrogen and
nitrogen on a low average temperature side of a chemical reactor and then feeds
both gases to the high average temperature side of the chemical reactor where they
react to form ammonia. The formation of ammonia is exothermic, whereas the thermal
decomposition of methane is endothermic and the combustion of methane to remove
oxygen is also exothermic; the sum of the heats absorbed and released in these
reactions is positive. Catalysts, high temperatures and pressure are used to promote
the rapid formation of ammonia, as is standard practice in the chemical industry.
Catalysts, and high temperatures are used to promote the thermal decomposition
of natural gas and combustion of oxygen that provides hydrogen and nitrogen for
ammonia synthesis.