A process for treating produced water to generate high pressure steam.
Produced water from heavy oil recovery operations is treated by first
removing oil and grease. If necessary, the pH is then adjusted, normally
downward, releasing at least some carbonate alkalinity as free carbon
dioxide. Pretreated produced water is then fed to an evaporator. Up to
95% or more of the pretreated produced water stream is evaporated to
produce (1) a distillate having a trace amount of residual solutes
therein, and (2) evaporator blowdown containing substantially all solutes
from the produced water feed. The distillate may be directly used, or
polished to remove the trace residual solutes before being fed to a steam
generator. Steam generation in a packaged boiler, such as a water tube
boiler having a steam drum and a mud drum with water cooled combustion
chamber walls, produces 100% quality high pressure steam for down-hole
use.