A subassembly for a stack of electrochemical cells that includes a porous metal
sheet having a first face and a second face with a hydrophobic, carbonaceous gas
diffusion layer disposed within the pores along the first face of the porous metal
sheet. The second face of the porous metal sheet defines a flow field while that
portion of the porous metal sheet filled with the gas diffusion layer forms a current
collector. The subassembly may further include a metal gas barrier metallurgically
bonded to the second face of the porous metal sheet to act as a gas barrier between
the porous metal sheet and a second porous metal sheet having a second gas diffusion
layer disposed within the pores along a face of the second porous metal sheet.
Preferably, the gas diffusion layers are applied as a paste to the porous metal
sheet and then dried.