A method and apparatus for producing microporous films. The method utilizes a
casting
surface and a condensing surface. The condensing surface is spaced from the casting
surface to form a gap. The distance between the surfaces forming the gap is relatively
small and is preferably less than 3 cm. A material, capable of forming microporous
films through thermally induced phase separation processes, is cast onto the casting
surface, preferably through conventional extrusion practices. The material contains
at least one evaporative component that generally flashes off upon formation of
the microporous material and condenses on the condensing surface.