A process for controlling both fireside ash deposits and corrosion, and fouling,
corrosion, and emissions due to SO3 formation within a fossil-fuel-fired
combustion system, such as a furnace forming part of an electrical power generating
plant. A solution of a soluble magnesium compound, which can be derived from wastes,
such as the bleed stream from the power plant's SO2 scrubber, is injected
into the combustion products within the furnace in the form of a fine spray and
at a point at which the temperature is sufficiently high to produce submicron-size
MgO particles. The SO3 reacts with the MgO particles to form MgSO4.
Insoluble magnesium compounds can be added to the solution to produce larger (micron
sized) MgO particles on thermal decomposition. The micron-sized MgO particles are
deposited on furnace surfaces to reduce ash deposits and to reduce catalytic generation
of SO3. The boiler wastes can be reacted with other industrial process
waste products to provide marketable chemicals.