An optical subassembly (OSA) with components including a microelectromechanical
structure (MEMS) is formed with a jig. The jig includes a jig clamp and a jig stencil
and allows for the optical components of the OSA to be optically aligned to one
another using passive alignment. The jig stencil includes openings for the optical
components and have an edge with a retractable portion that urge the optical components
into position. The optical components are fixed in position by soldering, and the
retractable portions allow for the jig stencil to move relative to the fixed components
to avoid misalignment of the OSA components during cooling. The MEMS is then adjusted
to maximize optical power directed from a light source, through the optical components,
and into an optical transmission medium.