The invention discloses a method for forming substantially striae-free glass
substrates that are suitable for optical applications, including use in forming
optical elements or structures such as mirrors and platen stage structures that
can be used, for example, in EUV lithography. The method includes forming a mixture
of silica soot, binder, lubricant and solvent. The homogenized mixture is then
extruded through a slit die or mask into a flat planar pre-form, and the extruded
pre-form is then consolidated by heating into a substantially full density, substantially
striae-free lithography glass substrate structure. The consolidated perform has
a substantially uniform coefficient of thermal expansion and is also substantially
void free.