A composite insulator containing means for providing early warning of impending
failure due to stress corrosion cracking, flashunder, or destruction of the rod
by discharge activity conditions is described. A composite insulator comprising
a fiberglass rod surrounded by a polymer housing and connected with metal end fittings
on either end of the rod is doped with a dye-based chemical dopant. The dopant
is located around the vicinity of the outer surface of the fiberglass rod. The
dopant is formulated to possess migration and diffusion characteristics, and to
be inert in dry conditions and compatible with the insulator components. The dopant
is positioned within the insulator such that upon the penetration of moisture through
the housing to the rod through a permeation pathway in the outer surface of the
insulator, the dopant will become activated and will leach out of the same permeation
pathway or diffuse through the housing. The activated dopant then creates a deposit
or stain on the outer surface of the insulator housing. The dopant comprises an
oil-soluble dye, an indicator, or a stain compound that can either be visually
identified, or is sensitive to radiation at one or more specific wavelengths. The
dopant could also be formulated by a nanoparticle enabled material. Deposits of
activated dopant on the outer surface of the insulator can be detected upon imaging
of the outer surface of the insulator by appropriate imaging instruments or the
naked eye.