Layered thermal components described herein include at least one thermal
interface component and at least one heat spreader component coupled to
the thermal interface component. A method of forming layered thermal
components disclosed herein comprises: a) providing at least one thermal
interface component; b) providing at least one heat spreader component;
and c) physically coupling the at least one thermal interface component
and the at least one heat spreader component. At least one additional
layer, including a substrate layer, can be coupled to the layered thermal
component. A method for forming the thermal interface components
disclosed herein comprises a) providing at least one saturated rubber
compound, b) providing at least one amine resin, c) crosslinking the at
least one saturated rubber compound and the at least one amine resin to
form a crosslinked rubber-resin mixture, d) adding at least one thermally
conductive filler to the crosslinked rubber-resin mixture, and e) adding
a wetting agent to the crosslinked rubber-resin mixture. This method can
also further comprise adding at least one phase change material to the
thermal interface component A suitable interface material can also be
produced that comprises at least one solder material. Additionally, a
suitable interface material can be produced that comprises at least one
solder material and at least one resin component.