A releasable mechanism such as a cap is adapted for use with an access sheath
having
an elongate tube and a handle structure disposed at a proximal end of the tube.
The releasable mechanism is sized and configured to fit the handle structure, which
is shaped like the bell of a horn, to further facilitate use with surgical instrumentation.
The releasable mechanism may operate as a separate cap that snaps onto the handle
structure to provide access pathways to the sheath. The releasable mechanism may
also be disposed at a proximal end of a surgical instrument to be introduced into
the access sheath such that it may be interlocked with the sheath. In a method
of manufacturing a kink-resistant sheath, a wire is initially coated with a plastic
material, the coated wire is then wrapped around a mandrel forming a plurality
of windings, and the wound coated wire is heated until the plastic material melts
and bonds the windings to form a wire-reinforced sheath. The plastic material is
preferably polyurethane but may be a thermoplastic, a thermoset or any plastic
material having hard and/or soft durometer. The wound coated wire may be heated
by capturing the windings within a shrink tube or compressing the windings in a
mold and heating the windings until the sheath is formed. In another aspect of
the invention, a mandrel is used as part of an extrusion process. In another aspect
of the invention, another coating or outside layer could be formed over the spring
reinforcement by dipping in a solvent based solution. In yet another embodiment
of the invention, a braid such as a polyester braid may be used instead of or in
addition to the coil spring to form a kink-resistant sheath.