A monomer is selected to produce a polymeric film having desirable characteristics
for a particular application. The monomer is ppolymerized under controlled conditions
to produce a solid oligomer having those characteristics at a molecular weight
suitable for evaporation under vacuum at a temperature lower than its thermal decomposition
temperature. The process of polymerization to produce the oligomer is carried out
under conditions that yield a finite molecular-chain length with no residual reactive
groups. The solid oligomer so produced is extruded as a film onto a revolving drum
(38) in the evaporation section (40) of a vapor deposition chamber,
and then cryocondensed on a cold substrate (44) to form a solid film having
the same characteristic selected in the solid oligomer constituting the starting
material. As a result of the initial complete reaction to produce the oligomer,
the thin-film product does not contain unreacted groups and all attendant disadvantages
are avoided.