Surface planarization processes for the fabrication of magnetic heads and
semiconductor devices are described herein. In one illustrative example, magnetic
structures are formed over a substrate and insulator materials are deposited over
and around the magnetic structures. A chemical mechanical polishing (CMP) is performed
to remove top portions of the insulator materials and to expose the tops of the
magnetic structures, such that the tops of the magnetic and insulator materials
form a top surface. Due to the different CMP removal rates of the materials, small
surface "steps" are formed along the top surface between the materials. To eliminate
or reduce these steps, polymer materials (e.g. polystyrene or PMMA) are formed
to selectively bond with the tops of the insulator materials to a sufficient thickness
so that a substantially planar top surface is formed with tops of the magnetic
materials. This may be done by applying a polymer initiator to selectively bond
with the tops of the insulator materials and subsequently performing a polymerization
process. Alternatively, the polymer materials may be formed by applying a polymer
solution to the structure.