A photomask assembly is described having a frame for supporting a transparent
pellicle
above a photomask substrate, defining a closed pellicle space overlaying the substrate.
The frame is formed of a porous material configured to allow the pellicle space
to be purged with an inert gas within a reasonable processing time period, thereby
removing any harmful chemicals that might be present. The frame preferably is made
by a method that includes preparing a gel by a sol-gel process, drying the gel,
and partially densifying the dry gel. The resulting frame has a gas permeability
to oxygen or nitrogen higher than about 10 ml.mm/cm2.min.MPa, an average
pore size between 0.001 micrometer and 10 micrometers, and a coefficient of thermal
expansion between 0.01 ppm/ C. and 10 ppm/ C.