A two-part sizing system for making colorless, densified fiber pellets of a reinforcing
fiber material. The densified product may be advantageously produced by first applying
a precursor size composition to reinforcing fiber strands, chopping the reinforcing
fiber strands into chopped strand segments, applying a binder size, and densifying
the chopped strand segments to form densified fiber pellets. The binder size is
formulated using a copolymer of maleic anhydride which generates a product free
from discoloration. In the process of making the pellets, the sized chopped strands
are densified by tumbling in a rotating chamber for a period of time sufficient
to increase their density but insufficient to degrade the fibers to a point where
composite articles formed from such pellets have lower tensile or impact strengths
than comparable composite articles formed from unpelletized strand segments.