A process heater is provided utilizing flameless combustion, the process heater
having: an oxidation reaction chamber, the oxidation reaction chamber having an
inlet for oxidant, an outlet for combustion products, and a flow path between the
inlet and the outlet; a fuel conduit capable of transporting a fuel mixture to
a plurality of fuel nozzles within the oxidation reaction chamber, each nozzle
providing communication from within the fuel conduit to the oxidation chamber,
with each nozzle along the flowpath between the inlet and the outlet; a preheater
in communication with the oxidation chamber inlet, the preheater capable of increasing
the temperature of the oxidant to a temperature resulting in the combined oxidant
and fuel from the fuel nozzle closest to the oxidation chamber inlet being greater
than the autoignition temperature of the combined oxidant and fuel from the fuel
nozzle closest to the oxidation chamber inlet; and a process chamber in a heat
exchange relationship to the oxidation reaction chamber wherein the heat transferred
from the oxidation section does not causes the temperature of the mixture within
the oxidation reaction chamber in the vicinity of each fuel nozzle to decrease
below the auto ignition temperature of the combined mixture in the oxidation chamber
in the vicinity of that fuel nozzle.