An apparatus and method for measuring the tension in bolts, screws, rivets, and
other fasteners, is disclosed wherein the deformation of the fastener head is measured
(or the end of fastener in such cases as there is not a distinct formed head, for
example stud bolts). The deformation generally is an analytic function of the tension
in the fastener. The deformation is a continuous two-dimensional distribution over
the surface of the fastener head, which allows redundant measurement and therefore
more reliable measurement of fastener total axial tension, and also allows in some
instances an evaluation of the bending stresses in the fastener from the distortion
of the deformation pattern on the head. An advantage of the invention is that the
length of the fastener or its temperature need not be known. The measurements can
be determined by optical, capacitance, optical imaging, air gauging and piezoresistive techniques.