A mineral fiber (e.g. fiberglass) thermal insulation batt is disclosed
wherein a base mineral fiber layer is impregnated with a two-layer
layering system so as to produce a batt which is substantially vapor
impermeable with a perm vapor rating less than about one. The first layer
of the layering system is of a low melt material while the second layer is
of a high melt material, the first layer being sandwiched between the base
insulating layer and the second layer, and functioning to bond the
layering system to the base. In certain embodiments, the first layer
includes quick blooming ethyl vinyl acetate (e.g. from about 10-25%) and a
low density (e.g. 22-26 lbs. per cubic foot) polyethylene, and the second
layer includes high density (e.g. 28-38 lbs. per cubic foot) polyethylene.
The resulting insulation batt is vapor impermeable, less susceptible to
cold-crack, easier to manufacture, a better fire retardant, more durable,
and easier to handle.