A vehicle occupant sensing system for detecting a condition of a vehicle seat.
The system includes a circuit carrier, an electric circuit with a plurality of
leads, and at least one sensor that has a plurality of terminals. Also, the system
includes a plurality of conductive connectors associated with the corresponding
terminals and leads. The connectors each include a body disposed for electrical
communication with the associated terminal and include at least one deformable
blade. The blade extends into the circuit carrier and into electrical communication
with the associated lead of the circuit, thereby mechanically attaching the conductive
connector to the carrier while providing electrical communication between the sensor
and the circuit. Also included is a method of manufacturing the same. By piercing
the carrier and the circuit, the blade establishes a more robust mechanical and
electrical connection for the sensor, thereby increasing the operating life of
the system.