Systems and methods are provided that facilitate semiconductor processing,
including etch processes. The invention provides real-time two-dimensional etch
rate control. Prior to starting an etch process, a control model is selected that
relates to the etch process. A formula or function description is developed from
the model and solved to obtain process parameter values that are predicted to produce
the desired etch rates. During the fabrication etch process, critical dimension
measurements of a polysilicon gate are obtained. From these measurements, the etch
process is modified so as to achieve a desired horizontal etch rate and a desired
vertical etch rate. The etch process results in a polysilicon gate having a desired
rectangular profile.