A fuel cell has a MEMS fuel-cell structure including an anode, a cathode, and
an
electrolyte, formed on a substrate, a portion of the substrate being removed from
beneath the MEMS structure to leave the MEMS structure suspended in membrane form.
An opening may extend through the substrate to leave the MEMS fuel-cell structure
in a cantilevered configuration, supported by only one edge. Additional openings
may be formed to relieve mechanical stress near an edge or edges supporting the
MEMS fuel-cell structure, and/or to limit heat-conducting paths. Specially adapted
methods are disclosed for fabricating the MEMS-based fuel cell in any of its various configurations.