A method for fabricating a low k, ultra-low k, and extreme-low k multilayer interconnect
structure on a substrate in which the interconnect line features are separated
laterally by a dielectric with vertically oriented nano-scale voids formed by perforating
it using sub-optical lithography patterning and etching techniques and closing
off the tops of the perforations by a dielectric deposition step. The lines are
supported either by solid or patterned dielectric features underneath. The method
avoids the issues associated with the formation of air gaps after the fabrication
of conductor patterns and those associated with the integration of conventional
low k, ultra-low k and extreme low k dielectrics which have porosity present before
the formation of the interconnect patterns.