A one-step direct method of making a high molecular weight functionalized
polyolefin aqueous emulsion is provided. In this one-step direct method, a
functionalized polyolefin having a molecular weight of at least 10,000, a
fatty acid, a base, a surfactant, and water are heated in a pressure
reaction vessel to a temperature above the emulsification temperature of
the polyolefin with agitation for a period of time sufficient to form an
aqueous emulsion. This high molecular weight functionalized polyolefin
aqueous emulsion can be added to a sizing composition and applied directly
onto glass fibers in the glass fiber manufacturing process.