A method for process monitoring includes receiving a sample having a first layer
that is at least partially conductive and a second layer formed over the first
layer, following production of contact openings in the second layer by an etch
process, the contact openings including a plurality of test openings having different,
respective transverse dimensions. A beam of charged particles is directed to irradiate
the test openings. In response to the beam, at least one of a specimen current
flowing through the first layer and a total yield of electrons emitted from a surface
of the sample is measured, thus producing an etch indicator signal. The etch indicator
signal is analyzed as a function of the transverse dimensions of the test openings
so as to assess a characteristic of the etch process.