Electrical contact surfaces of a bipolar plate for a fuel cell assembly
are formed of metals or metal alloys which when oxidized form highly conductive
oxide passivation layers, thus maintaining high electrical conductivity and continuity
through the fuel cell and forestalling corrosion failure of a cell assembly. Alloy
composition systems such as, but not limited to, Ti—Nb, Ti—Ta, La—Sr—Cr,
and La—Sr—Co are known to form oxide passivation layers which are highly
conductive. The passivation layers may be formed in situ after assembly of a fuel
cell or may be provided in an oxidative step during manufacture. The bipolar plate
may be formed entirely of one or more of such alloys or may be formed of an inexpensive
substrate metal having the alloy layers coated thereupon.