Systems, methods, and associated devices for casingless production of food
products include: (a) providing a series of shells, the shells having sufficient
structural rigidity to define an enclosed cavity space of predetermined substantially
constant size and shape; (b) injecting a quantity of flowable food emulsion into
the shells in serial order; (c) moving the shells forward along a predetermined
travel path with the emulsion in the enclosed cavities; (d) exposing the emulsion
in the shells to predetermined processing conditions that alter the emulsion held
in the respective shells to a non-flowable edible food product having the molded
shape of their respective shell cavities; and then (e) releasing the non-flowable
food products from their respective shells.