Encapsulated electrical component assemblies and methods of electrically
connecting an electrical component having a plurality of component electrical terminations
to a component carrying substrate having a plurality of substrate electrical terminations
at surface mount reflow soldering conditions is described. The electrical and substrate
components have an encapsulant-forming composition sandwiched therebetween and
encasing said pluralities of component and substrate electrical connections. The
described invention relates to using an encapsulant-forming composition comprising
a thermosetting resin (preferably an epoxy resin) and a cross-linking agent (preferably
an anhdride) for said resin that cross-links said resin and that also acts as a
fluxing agent and optionally includes a catalyst for initiating cross-linking at
required conditions. The gel point of the encapsulant-forming composition is reached
after solder melt.