The present invention includes a method and system for identifying an underlying
structure that achieves improved planarization characteristics of layers while
minimizing introduction of random and/or systematic noise to the reflected metrology signal.
One embodiment of the present invention is a method of designing underlying structures
in a wafer with pads of varying sizes and varying loading factors, and selecting
the design of pads that yield a reflected metrology signal closest to the calibration
metrology signal and that meet preset standard planarization characteristics. Another
embodiment is a method of designing underlying structures with random shapes of
varying sizes and varying loading factors. Still another embodiment is the use
of periodic structures of varying line-to-space ratios in one or more underlying
layers of a wafer, the periodicity of the underlying periodic structure being positioned
at an angle relative to the direction of periodicity of the target periodic structure
of the wafer. The present invention also includes a system for selecting an underlying
structure design that balances planarization and optical metrology objectives for
a target structure comprising a wafer fabricator, a planarizer, a layer profiler,
an optical metrology device, and a selector for the selecting the design of underlying
structure that yields a reflected metrology signal closest to the calibration metrology
signal and where the planarized surfaces meet preset standard planarization characteristics.