A transparent aluminum oxynitride product is produced by a first heat treating
step wherein a combination of Al2O3 and AlN at a temperature
within the solid-liquid phase and a second step of sintering the heat treated combination
at a temperature at least 50 C. less than the heat treating temperature.
The method introduces a small fraction of liquid that aids in pore elimination
and densification. In a single step, the material is shifted from the liquid/solid
region into a solid AlON solution region, wherein the liquid is fully reacted with
the solid AlON phase, with further sintering occurring. The procedure is sufficient
to eliminate voids and other imperfections which often result in a reduction in
optical clarity.