A cellulose fiber insulation, a manufacturing method and a plant for
practicing the method. Waste paper is pulverized in a hammermill apparatus
to provide a quantity of cellulose fiber particles which are air conveyed
past a fog-type injection nozzle where the particles are wetted with a
solution of fire and/or pest resistant and corrosion inhibiting chemicals.
The wetted particles are thereafter air conveyed away from the nozzle with
heated exhaust air from the hammermill apparatus to dry the particles
prior to depositing them in a storage bin. The air by which the particles
are conveyed may be exhausted through a filter to catch residual particles
which may be returned to the storage bin or directly to the process. The
sprayed solution may be prepared by a batch process or by counterflow
percolation of heated liquid upward through a bed of soluble
fire-retardant chemical. The concentration of chemical in the resultant
saturated solution may be regulated by a thermostatic control system. The
weight ratio of solution to cellulose fiber may be controlled by sensing
the flow rate of the cellulose fiber and generating signals to regulate
the rate at which the solution is sprayed from the nozzle.