A vehicle occupant sensing system including a circuit carrier, an electric circuit
with leads, and a sensor with a body and a plurality of formed terminals. Each
of the terminals has a lower portion spaced a predetermined distance away from
a plane defined by the bottom surface of the body. Moreover, the system has a plurality
of conductive connectors each including a blade extending into the circuit carrier
and into electrical communication with a lead of the electric circuit. The body
is supported on the circuit carrier, and the terminals are supported by the top
end of the connector. Also included is a method of manufacturing the same. The
formed terminals allow the sensor to be more easily positioned relative to the
connector, thereby facilitating assembly. Also, the connectors support the terminals
when the connector attaches to the terminal, thereby inhibiting damage to the terminals
that could otherwise occur.