A method of forming a low-defect, substantially relaxed SiGe-on-insulator substrate
material is provided. The method includes first forming a Ge-containing layer on
a surface of a first single crystal Si layer which is present atop a barrier layer
that is resistant to Ge diffusion. A heating step is then performed at a temperature
that approaches the melting point of the final SiGe alloy and retards the formation
of stacking fault defects while retaining Ge. The heating step permits interdiffusion
of Ge throughout the first single crystal Si layer and the Ge-containing layer
thereby forming a substantially relaxed, single crystal SiGe layer atop the barrier
layer. Moreover, because the heating step is carried out at a temperature that
approaches the melting point of the final SiGe alloy, defects that persist in the
single crystal SiGe layer as a result of relaxation are efficiently annihilated therefrom.