A fuel cell system having a stack of proton exchange membrane fuel cells is operated
in sub-freezing temperatures by draining any liquid water from the fuel cell water
flow passages upon or after the previous shut-down of the stack before freezing
can occur, and, thereafter a) starting-up the stack by directing fuel and oxidant
reactants into the cell and connecting a load to the stack; b) using heat produced
by the stack to increase the operating temperature of the stack to melt ice within
the stack; and, c) upon the stack operating temperature reaching at least 0
C., circulating anti-freeze through stack coolers to maintain the temperature of
the stack low enough to maintain a sufficiently low water vapor pressure within
the cells to prevent cell dry out for at least as long as there is insufficient
liquid water to circulate through the water flow passages.