We disclose a method for converting toluene to xylenes, comprising contacting
toluene with methanol in the presence of a silica-bound HZSM-5 catalyst. As an
example, in one embodiment the method can include: (i) first silylating HZSM-5,
to form silylated HZSM-5; (ii) first calcining the silylated HZSM-5, to form calcined
silylated HZSM-5; (iii) binding the calcined silylated HZSM-5 to silica, to form
silica-bound calcined silylated HZSM-5; (iv) extruding the silica-bound calcined
silylated HZSM-5, to form extruded silica-bound calcined silylated HZSM-5; (v)
second calcining the extruded silica-bound calcined silylated HZSM-5, to form extruded
silica-bound twice-calcined silylated HZSM-5; (vi) second silylating the extruded
silica-bound twice-calcined silylated HZSM-5, to form extruded silica-bound twice-calcined
twice-silylated HZSM-5; and (vii) third calcining the extruded silica-bound twice-calcined
twice-silylated HZSM-5, to form the silica-bound HZSM-5 catalyst.