A SiAlON ceramic body made from a starting powder mixture that includes silicon
nitride powder, and one or more powders that provide aluminum, oxygen, nitrogen
and ytterbium to the SiAlON ceramic. The SiAlON ceramic body includes a two phase
composite comprising alpha prime SiAlON phase, which is present in an amount greater
than or equal to about 20 weight percent of the two phase composite, and a beta
prime SiAlON phase wherein the alpha prime SiAlON phase containing ytterbium therein.
The starting silicon nitride powder contains less than or equal to about 1.6 weight
percent beta-silicon nitride. The ceramic body further includes an intergranular
phase that includes an intergranular crystalline phase comprising at least one
of YbAG and J-phase. The overall composition of the ceramic body is YbaSibAlcOdNe,
wherein when a is less than 0.05, the relative intensity of the peak associated
with either one or both intergranular crystalline phases of YbAG and J-phase is
greater than about 2.5 of the major peak of the two-phase composite.