Method for manufacturing carrier granules. The method forms a mixture
comprising fibers, mineral filler, and binder. The mixture contains 32-48
weight-% wood fibers having a bulk density of less than 20 pounds per
cubic foot, at least 35 weight-% of which fibers are retained on a
50-Mesh U.S. Sieve Series screen. The fibers have a moisture content of
less than 15 weight-%. The mixture also contains 52-65 weight-% mineral
filler having a moisture content of less than 12 weight-%. In addition,
the mixture contains 3-7 weight-% binder. The mixture is agglomerated by
conditioning and agglomerating it in a pin mixer to form small particles
followed by agglomerating it in a disc or pan pelletizer to form
substantially spherical granules. The method then dries the granules to a
moisture content of less than about 5 weight-%, and screens the granules
to select granules that pass through a 10-Mesh U.S. Pat. No. Sieve Series
screen but are retained on a 40-Mesh U.S. Pat. No. Sieve Series screen.
The carrier granules have a bulk density of less than 40 pounds per cubic
foot and a Resistance to Attrition of at least 95%.