Improvements for an apparatus for continuously molding small fastener
elements integral with a base web from a flowable resin. The apparatus
includes a rotating cylindrical mold roll defining small fastener
element-shaped mold cavities in its peripheral surface. Resin is forced
into the cavities under pressure at a gap between the mold roll and either
a pressure roll, a pressure nozzle, or a belt. The improvements compensate
for the crowning of the mold roll under high molding pressures, enabling
the molding of wider products. Other gap controls include skewing, product
thickness feedback, and active roll bending. Some pressure and backup
rolls have compliant surfaces for conforming to the mold roll to avoid
high contact loads that can damage the cavities.