A gas-phase method for producing high yields of single-wall carbon
nanotubes with high purity and homogeneity is disclosed. The method
involves using preformed metal catalyst clusters to initiate and grow
single-wall carbon nanotubes. In one embodiment, multi-metallic catalyst
precursors are used to facilitate the metal catalyst cluster formation.
The catalyst clusters are grown to the desired size before mixing with a
carbon-containing feedstock at a temperature and pressure sufficient to
initiate and form single-wall carbon nanotubes. The method also involves
using small fullerenes and preformed sections of single-wall carbon
nanotubes, either derivatized or underivatized, as seed molecules for
expediting the growth and increasing the yield of single-wall carbon
nanotubes. The multi-metallic catalyst precursors and the seed molecules
may be introduced into the reactor by means of a supercritical fluid. In
addition the seed molecules may be introduced into the reactor via an
aerosol or smoke.