A jig (10) is used to form a coil (50) for an electrical machine. A
plurality of conductive wires (56), each covered in a heat-curable
electrically insulated material, are wound around a bobbin (12). Each
succeeding winding in contra-wound relative to the previous winding, with
the first turn (16) of each succeeding winding overlaying the last turn
(5) of the previous winding. Undeformable electrically insulated inserts
(54) are inserted into the windings before heating and compressing the
coil (50) in the jig (10).