This invention produces flame resistant cellulose fiber insulation, which
will be referred to as CFI. The best flameproofing agents which have been
used in the past are mixtures of boric acid and borax as the major portion
of the mix and have been applied both as dry powders and sprayed from
water dispersions. Boric acid is quite expensive as it is prepared from
borax by the addition of acid and purification of the boric acid. In the
present invention lower cost materials and process are obtained by
applying a mixture of boric acid and borax which has been prepared by
adding acid, such as sulfuric acid, a mixture of sulfuric and phosphoric
acid, and the like, to borax to transform a portion of the borax into
boric acid. The reaction products, sodium sulfate, or a mixture of sodium
sulfate and sodium phosphate in the case both acids are used, remain in
the material applied to CFI. While they are not by themselves highly
effective flameproofing agents, particularly sodium sulfate is not, they
do add somewhat to flame resistance. In other words, the elimination of
the step of separating and/or purifying boric acid is eliminated without,
however, eliminating its function. The product produced is as good a flame
retarder when applied to CFI; in fact it is slightly better. Additionally
there are great savings in cost.