A method of spot welding a sheet overlapped to a tube with a
servomotor-driven electrode applying a clamping force to the sheet. Over
a first clamping time interval, the clamping force is increased to a
first force level, at which point a welding current is applied to weld
the sheet and tube together for a welding time interval. The first force
level is maintained for a second clamping time interval, after which the
clamping force is reduced to a second force level over a third clamping
time interval and is maintained for a fourth clamping time interval. The
welding current is removed upon expiration of the welding time interval
and the clamping force is simultaneously reduced over a fifth clamping
time interval, after which the electrode is disengaged from the sheet.
The reduction in clamping force during the welding cycle reduces cracking
of the spot weld.