A system is provided for rapidly prototyping monolithic microwave
integrated circuit modules to provide an experimental structure that can
be physically made to operate by stereolithographically rendering an SLA
part directly from the designer's drawings and by coating the part with a
conductive layer, with the smoothness being better than 0.001 inch and
with the dimensional accuracy being better than 3 mils for some
applications. In one embodiment, the coating for the SLA model is made
from either rhodium or gold having a thickness of less than
1/10,000.sup.th of an inch, with a nickel barrier being first deposited
followed by the gold. The particular SLA plastic is a high temperature
plastic to prevent bubbling during the metal deposition step which in one
embodiment involves sputtering. The coated model has a microfinish of
Ra<0.001 inch, with active devices being electrically attached to the
coating through the use of conductive adhesives or eutectic solder. This
provides a device in which active devices are attached to the layer
without soldering and without introduction of heat which might destroy
the metallized layer and alter and the critical dimensions.