An anisotropically conductive layer "ACL" (50) for mechanical and
electrical bonding of two circuit containing structures, such as a flip
chip and carrier is disclosed. The ACL is formed of a rigid insulating
substrate (72) or membrane (61) with a top and bottom planar surfaces
formed with a plurality of pins therein. The pins extend beyond the top
and bottom surfaces so that a portion of each pin is exposed. The pins
provide electrical connection between contact terminals or pads of the
flip chip and carrier and additionally provide mechanical support between
the flip chip and carrier so that the flip chip can under go post-bonding
processing without substantial deformation or breaking. A method of
electrically and mechanically bonding the flip chip and carrier and a
method of making a semiconductor device using the ACL is also disclosed.