A vibration isolator assembly, such as an isolator bushing or cradle
mount, includes a housing and an isolator connected to the housing. A
shaft assembly includes first and second mating components, the first
component being connected to the elastomer and having a cavity of a first
dimension for receiving the second component having a different, second
dimension therein. The differing dimensions alter the stress
characteristics of the vibration isolator assembly. In the preferred
arrangement, the shaft assembly includes a first component comprising
first and second portions, a thin layer of elastomer interposed between
the first and second components and a second component which is inserted
between the portions to relieve tensile stress in the isolator and, if
desired, to impart a compressive stress in the isolator. The thin layer
of elastomer permits the first components to be made more economically.
The first component of the shaft assembly is made at a lower dimensional
tolerance and subsequently produced to a higher dimensional tolerance by
molding the thin layer of elastomer to a precision tolerance.