An air compressor includes a valve plate with cooling fins and a piston
also having cooling fins. The valve plate includes an integral and angled
valve plate outlet. The angling of the valve plate outlet reduces
turbulence and improves compressed air flow. The pump frame of the gas
compressor includes a lipless bearing bore, decreasing the distance
between the portion of the frame supporting the bearing and the piston.
The pump frame is flat such that a portion of the cylinder is over a
portion of the motor. The flatness of this arrangement increases the
strength of the pump frame. The piston bearing bore includes two clamping
structures having screw holes. Each screw hole is formed from a series
half-cylinder or barrel portions, which individually do not form the
complete circumference of a hole. Such a screw hole does not require a
core pull on casting, lowering manufacturing costs. The piston includes a
piston seal which is angled with respect to the piston. The piston head
is machined at an angle to lower the amount of dead space near the top of
the cylinder. The compressor includes a fan which operates efficiently at
different speed settings. The fan is a radial fan including two sets of
fan blades, a set of inner flat fan blades which operate most efficiently
at a first range of speeds and a set of outer curved fan blades which
operate most efficiently at a second range of speeds. The fan blows air
through the compressor in a novel air cooling pattern, propelling air
axially upward along the outside of the cylinder, increasing cooling
efficiency.