The present invention generally relates to semiconductor processing, and
in particular to methods and systems for analyzing photolithographic
reticle defects that include detecting soft defects on a reticle and
analyzing the material composition of the defects for a particular
chemical signature. Specifically, the present invention scans and images
a soft defect via an optical inspection scan of a reticle, mills the
defect using a Focused Ion Beam, and analyzes the defect for signatures
using Electron Spectroscopy for Chemical Analysis and/or Fourier
Transform Infrared Spectroscopy. The present invention thus provides for
real-time analysis of the chemical composition of a soft defect on a
reticle without the need for a defect identification navigation system.
According to an aspect of the present invention, reticle defects can be
monitored without removal of a pellicle, thus facilitating increased
throughput and decreased cost in reticle repair and/or cleaning.
According to another aspect of the invention, signatures occurring in
trace amounts can be removed via employing a Focused Ion Beam in a
non-reactive gas environment.