A method of installing trim rings to headliner trims systems in motor
vehicles comprising a trim ring, a headliner, and a sonic horn and stack.
The sonic horn vibrates to bond/weld headliner to trim ring. Energy
directors can be added to facilitate bonding/welding process. Fasteners
can also be added for attachment to the vehicle body. This
bonding/welding of the headliner to trim ring creates a smooth, molded
look for the trim ring and does so without gapping to or sliding within
the headliner.