A life counter that calculates and records the life utilized of the
flywheel in a flywheel energy storage system and indicates when it should
be removed from service, based on operational history instead of
monitoring for symptoms of failure. The life counter can effectively
monitor and measure any or all of the flywheel energy storage system
parameters, such as the flywheel structural life, vacuum system life,
bearing system life and electronics life. The life counter ensures safe
operation of highly stressed flywheels by indicating when the safety
margin for the flywheel is reached so that the flywheel energy storage
system can be removal from service prior to encountering a risk of
catastrophic failure. In some cases, failures may not be preceded by
measurable warning symptoms, so removal from service at a calculated end
of life would be desirable. The life counter can indicate that the
flywheel system should be removed from service by several methods that
include triggering an alarm, displaying a reading, altering operation or
stopping operation. The life can be indicative of the flywheel structural
life, as adjusted by a suitable safety factor, or electronics high power
cycle life.