A structure of an ultra-micro reflector having abrasive surface with
tapered micro bumps and free of resin layer and its fabrication method
are provided. The reflector structure comprises mainly a layer of
reflector metal, a scattering element with abrasive surface, and a layer
of ITO. The abrasive surface has many tapered micro bumps. The reflector
structure can be applied to a reflective or partially reflective LCD to
achieve optimal performance. It makes the scattering angle of the
reflective light source wider and more uniform. The variation of the gap
of liquid crystal cells is greatly reduced, so that the reflective
efficiency can be kept in an optimal condition. The reflector structure
has larger scattering angle, smooth effect, and very good anti-glare
effect. The fabrication process of the reflector structure is simple. The
material cost for the abrasive surface is inexpensive. The reflector can
endure higher temperature than conventional organic reflective elements,
because the inorganic thin film process is used.