Provided is a method of manufacturing a weight-saved foamed gypsum board
having a gypsum core with high strength and excellent adhesion properties
of the gypsum core with base papers for gypsum board, which method is
capable of adjusting the sizes of pores in a gypsum core of a
weight-saved gypsum board product into a desired range in a short time
and at a low cost, even if the kinds and the compounding ratios of gypsum
raw materials vary. The method of manufacturing a weight-saved gypsum
board in which pores with a predetermined size are distributed in a
gypsum core, includes the steps of blowing air into a foaming agent to
produce foams, mixing the foams into a kneaded material that contains
calcined gypsum and water to obtain foamed gypsum slurry, pouring the
foamed gypsum slurry into a space between upper and lower base papers for
gypsum board, shaping the base papers and the foamed gypsum slurry into a
board shape, roughly cutting off and subsequently drying the board-shaped
one, and cutting off the dried and shaped one into a product dimension,
wherein the method further comprises the step of preliminarily adding a
pore size adjusting agent for adjusting sizes of foams distributed in the
foamed gypsum slurry to one of a stock solution of the foaming agent and
a mixture of a stock solution of the foaming agent and water to obtain
the foaming agent for producing foams with desired sizes.