A method for forming a void free ultra thick dual damascene copper feature
providing a semiconductor process wafer comprising via openings formed in
a first undoped silicate glass (USG) layer the first USG layer having an
overlying a second USG layer formed having a thickness of greater than
about 1 micron and an overlying silicon oxynitride BARC layer; forming a
trench opening having a width of greater than about 1 micron to encompass
one of the via openings; forming a barrier layer to line the dual
damascene opening; forming a copper seed layer having a thickness of from
about 1000 Angstroms to about 2000 Angstroms; carrying out a multi-step
electrochemical deposition (ECD); and, carrying out a two step copper
annealing process.